THE 25-STEP BUILD PROCESS
How BST Classics Brings Iconic Machines Back to Life
Phase 1: Discovery & Design
Initial Consultation & Assessment
Comprehensive evaluation of your vehicle and detailed discussion of your vision, goals, timeline, and budget to establish project foundation.
Project Scope & Planning
Detailed project planning phase where we create a comprehensive restoration plan, establish timelines, and document every detail before work begins.
Parts Research & Sourcing
Extensive research and sourcing of authentic parts, reproduction components, and modern upgrades to meet your restoration specifications.
Phase 2: Fabrication
Complete Disassembly
Careful disassembly with each component catalogued, photographed, and assessed to ensure proper reassembly and identify all necessary work.
Frame Inspection & Repair
Thorough frame inspection and any necessary repairs including straightening, reinforcement, and structural modifications for improved performance.
Custom Fabrication Work
Custom metal fabrication including brackets, panels, and modifications to accommodate modern upgrades while maintaining authentic appearance.
Suspension & Chassis Prep
Preparation and modification of suspension components and chassis for improved handling, safety, and performance characteristics.
Phase 3: Body Shop
Rust Removal & Repair
Complete rust removal and repair using advanced techniques including media blasting, cut-and-weld repairs, and protective treatments.
Panel Alignment & Fitment
Precise panel alignment and fitment to achieve perfect gaps and smooth body lines that exceed original specifications.
Bodywork & Smoothing
Expert bodywork including dent removal, surface smoothing, and preparation for primer application using traditional and modern techniques.
Phase 4: Paint Shop
Paint Preparation & Priming
Meticulous surface preparation and primer application in our controlled paint environment for optimal paint adhesion and finish quality.
Color Matching & Application
Professional color matching and paint application using high-quality automotive paints and modern spray techniques for superior finish.
Clear Coat & Finishing
Clear coat application and finishing process including color sanding and polishing to achieve a deep, lustrous finish that exceeds show quality.
Phase 5: Assembly
Interior Restoration
Complete interior restoration including seat upholstery, dashboard restoration, and trim pieces using period-correct materials and techniques.
Electrical System Integration
Modern electrical system integration including wiring harnesses, lighting upgrades, and electronic component installation for reliability.
Glass & Trim Installation
Careful installation of glass, weatherstripping, and exterior trim pieces ensuring proper fit and weather sealing for long-term durability.
Hardware & Accessories
Installation of all hardware, accessories, and detail components including door handles, mirrors, and decorative trim elements.
Phase 6: Performance Shop
Engine Installation & Setup
Professional engine installation and setup including timing, fuel system connection, and initial break-in procedures for optimal performance.
Transmission & Drivetrain
Transmission installation, drivetrain alignment, and differential setup to ensure smooth power delivery and long-term reliability.
Brake & Suspension Systems
Complete brake and suspension system installation with modern upgrades for improved safety, handling, and stopping performance.
Performance Tuning
Engine tuning, carburetor or fuel injection setup, and performance optimization to achieve the perfect balance of power and drivability.
Phase 7: Quality Control
Systems Testing & Validation
Comprehensive testing of all systems including electrical, mechanical, and safety components to ensure everything operates to specification.
Road Testing & Adjustments
Extensive road testing and fine-tuning adjustments to ensure optimal performance, handling, and reliability under real-world conditions.
Phase 8: Delivery
Final Detailing & Presentation
Meticulous final detailing and presentation preparation to showcase your completed restoration in show-ready condition.
Owner Orientation & Delivery
Complete owner orientation covering all systems, maintenance requirements, and warranty information before your dream car goes home.
Ready to See Our Work?
Witness the transformation of classic automotive legends through our meticulous craftsmanship. Browse our gallery of completed restorations and custom builds.
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